Challenge

Design and construction supervision of a 5600 mtpd clinker kiln line from raw material storage and handling, raw grinding, pyro-processing through clinker storage.

Process

5600 t/d Clinker production line (increased to 6300 t/d with process improvements)

Delivery

St. Marys Cement replaced 2 existing wet klins with one 5 stage, double string new kiln line with a capacity of 5,600 tpd. In 1999 Consultec engineered modifications to increase clinker production capacity to 6,400 mtpd. Projects included a new downcomer, ID Fan, indirect kiln coal firing system, dust collection, upgrades, cooler enlargement and new tertiary air duct.